Product Description
Spiral Bevel Gear Reducer Bevel Gearboxes 2 to1 T Series Small Right Angle Gearbox
Product Description
Technical data:
1. Power: 0.37-200 (KW)
2. Output Speed: 11-226RMP,
3. Torque: 400-56000 (N. M)
4. Transmission stage: Three stage
Applications:
The products are widely applied in electricity, coal, cement, metallurgy, harbor, agriculture, shipping, lifting, environment protection, stage, logistic, weaving, paper making, light industry, plastics and other regions
1. We accept sample order.
2. We undertake the problems due to quality.
3. We supply detail answers about technical questions.
4. We are the manufacturer so we could supply the products as soon as possible.
5. At the instance of our dear customer, we can do the customized gear boxes for clients.
Detailed Photos
Commercial information:
1. MOQ: 1 set
2. Packing method: Polywood
3. Delivery lead time: 10-25 days
4. Price terms: FOB, CIF, EXW
5. Payment method: T/T, 30% in advance, 70% balance before delivery
6. Shipping port: HangZhou
7. OEM: We accept customized products as per your special requirement.
8. Xihu (West Lake) Dis.lines for the Selection: Usually we can select 1 machine which is suitable for you with some informations from you, such as ratio/motor speed/mounting dimension/ output torque etc.
9. If the minimum order amount is in excess of $10000, there are preferential
| input power | 0.018-96kw |
| ratio | 1-3 |
| permissable torque | 11-607N.M |
| mounting type: | footmounted |
| usage: | change direction |
Product Parameters
| Models | Input Power | Ratio | Max. Torque | Weight(kg) | Output Shaft Dia.(k6) |
| T2 | 0.014KW~1.79KW | 1~2 | 11 | 2 | Φ15 |
| T4 | 0.026KW~4.94KW | 1~2 | 31 | 10 | Φ19 |
| T6 | 0.037KW~14.9KW | 1~3 | 94 | 21 | Φ25 |
| T7 | 0.042KW~22KW | 1~3 | 139 | 32 | Φ32 |
| T8 | 0.064KW~45.6KW | 1~3 | 199 | 49 | Φ40 |
| T10 | 0.11KW~65.3KW | 1~3 | 288 | 78 | Φ45 |
| T12 | 0.188KW~96KW | 1~3 | 607 | 124 | Φ50 |
| T16 | 0.40KW~163KW | 1~3 | 1073 | 188 | Φ60 |
| T20 | 0.69KW~234KW | 1~3 | 1943 | 297 | Φ72 |
| T25 | 1.4KW~335KW | 1~3 | 3677 | 488 | Φ85 |
Ratio: 1:1, 1.5:1, 2:1, 2.5:1, 3:1
Packaging & Shipping
Company Profile
After Sales Service
| Pre-sale services | 1. Select equipment model. |
| 2.Design and manufacture products according to clients’ special requirement. | |
| 3.Train technical personal for clients | |
| Services during selling | 1.Pre-check and accept products ahead of delivery. |
| 2. Help clients to draft solving plans. | |
| After-sale services | 1.Assist clients to prepare for the first construction scheme. |
| 2. Train the first-line operators. | |
| 3.Take initiative to eliminate the trouble rapidly. | |
| 4. Provide technical exchanging. |
FAQ
FAQ:
1.Q:What kinds of gearbox can you produce for us?
A:Main products of our company: UDL series speed variator,RV series worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred models and thousands of specifications
2.Q:Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
3.Q:What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
4.Q:What is your MOQ?
A: 1 Set
Welcome to contact us for more detail information and inquiry.
If you have specific parameters and requirement for our gearbox, customization is available.
| Application: | Machinery, Industry |
|---|---|
| Function: | Change Drive Direction, Speed Reduction |
| Layout: | Right Angle |
| Hardness: | Hardened |
| Installation: | Vertical Type |
| Step: | Single-Step |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can miter gears be used in high-torque applications?
Miter gears can indeed be used in high-torque applications, although there are certain considerations to keep in mind. Here’s a detailed explanation:
Miter gears are capable of transmitting significant amounts of torque due to their tooth design and load distribution characteristics. The interlocking tooth design of miter gears allows for efficient torque transfer between mating gears, minimizing power loss. Additionally, the load distribution across multiple teeth helps to distribute the torque and reduce stress concentrations on individual teeth.
However, the suitability of miter gears for high-torque applications depends on several factors:
1. Tooth Design:
The tooth design of miter gears plays a crucial role in their torque-carrying capacity. Spiral bevel gears, with their curved teeth, are particularly well-suited for high-torque applications. The curved tooth profile allows for increased contact area and smoother engagement, resulting in improved torque transmission and higher load capacity compared to straight bevel gears.
2. Gear Material and Hardness:
The material and hardness of the miter gears are important considerations for high-torque applications. The gears should be made from materials with high strength and wear resistance, such as alloy steels. Proper heat treatment and surface hardening techniques can further enhance the gear’s ability to withstand high torque loads and minimize wear.
3. Lubrication and Cooling:
Effective lubrication is essential for high-torque applications to reduce friction and heat generation. Lubricants help to minimize wear and ensure smooth gear operation. In some cases, additional cooling mechanisms, such as forced-air or liquid cooling, may be required to dissipate heat generated during high-torque operation.
4. Gear Size and Diameter:
The size and diameter of the miter gears can impact their torque-carrying capacity. Larger gears generally have larger contact areas and can handle higher torques. However, it’s important to consider the available space and operating constraints when selecting the gear size.
5. Backlash Control:
Backlash, the clearance between mating teeth, can affect the smoothness and accuracy of torque transmission. In high-torque applications, maintaining proper backlash control becomes even more critical to prevent any unwanted movement or play that could impact performance and reliability.
By considering these factors, engineers can select miter gears that are suitable for high-torque applications. It’s important to consult gear manufacturers and design experts to ensure the gears are properly sized, designed, and manufactured to handle the specific torque requirements of the application.
What is the role of the pitch angle in miter gear design?
In miter gear design, the pitch angle plays a significant role in determining the characteristics and performance of the gears. Here’s an explanation of its role:
1. Definition of Pitch Angle:
The pitch angle in miter gear design refers to the angle between the gear’s tooth face and a plane perpendicular to the gear’s axis. It is typically denoted by the Greek letter “β” (beta). The pitch angle determines the shape and orientation of the gear teeth.
2. Tooth Profile:
The pitch angle influences the tooth profile of miter gears. By altering the pitch angle, the shape, size, and thickness of the gear teeth can be adjusted. Different pitch angles result in variations in the tooth geometry, such as tooth thickness, tooth height, and the angle of the tooth face.
3. Contact Ratio:
The pitch angle affects the contact ratio between the gear teeth. The contact ratio refers to the number of teeth in contact at any given moment during the rotation of the gears. An appropriate pitch angle helps optimize the contact ratio, ensuring sufficient tooth engagement and load distribution across the gear surfaces. This contributes to smoother operation, reduced noise, and improved gear life.
4. Strength and Load Distribution:
The pitch angle influences the strength and load distribution capabilities of miter gears. A proper pitch angle ensures optimal load transmission across the gear teeth, preventing concentrated stresses and reducing the risk of tooth failure or breakage. By selecting the appropriate pitch angle, designers can achieve the desired strength and load-carrying capacity for the specific application.
5. Gear Efficiency:
The pitch angle also affects the efficiency of miter gears. By considering factors such as tooth contact, sliding friction, and tooth deflection, the pitch angle can be optimized to minimize energy losses during gear meshing. Efficient gear design with an appropriate pitch angle contributes to higher overall system efficiency and reduced power consumption.
6. Noise and Vibration:
The pitch angle plays a role in determining the noise and vibration characteristics of miter gears. Improper pitch angles can result in undesirable effects, such as excessive noise, vibration, and tooth impact. By carefully selecting the pitch angle, gear designers can minimize these effects, leading to quieter operation and improved gear performance.
7. Meshing Compatibility:
When using miter gears in pairs, the pitch angles of both gears should be compatible to ensure proper meshing and smooth operation. The pitch angles need to be designed and manufactured with precision to ensure accurate alignment and optimal tooth engagement.
In summary, the pitch angle in miter gear design influences the tooth profile, contact ratio, strength and load distribution, gear efficiency, noise and vibration characteristics, and meshing compatibility. By selecting an appropriate pitch angle, gear designers can achieve the desired performance, durability, and efficiency for specific applications.
How do miter gears differ from other types of gears?
Miter gears possess distinct characteristics that set them apart from other types of gears. Here’s a detailed explanation:
1. Shape and Tooth Orientation:
Miter gears have a conical shape with teeth cut at a 90-degree angle to the gear’s face. This differs from other gears, such as spur gears or helical gears, which have cylindrical or helical tooth profiles. The conical shape of miter gears allows them to transmit motion between intersecting shafts at a right angle.
2. Shaft Arrangement:
Miter gears are specifically designed for transmitting power and motion between intersecting shafts. They are suitable for applications where the shafts intersect at a 90-degree angle. In contrast, other types of gears, such as spur gears or worm gears, are typically used for parallel or non-intersecting shafts.
3. Direction of Rotation:
One of the primary differences lies in the capability of miter gears to change the direction of rotation. By meshing two miter gears, the input rotational motion can be redirected at a 90-degree angle. This is in contrast to other gears that primarily transmit motion in the same direction as the input.
4. Speed Reduction or Increase:
Miter gears can be used to achieve speed reduction or increase by varying the number of teeth on the gears or combining them with other gears. This allows for adjusting the rotational speed to match the desired output speed. In contrast, other gears may have different mechanisms, such as helical gears with inclined teeth for smooth and quiet operation or worm gears for high speed reduction.
5. Compact Design:
Miter gears are known for their compact design. The intersecting shafts and the conical shape of the gears enable efficient power transmission while occupying minimal space. This compactness is particularly advantageous in applications where size and weight constraints are critical factors.
6. Application-Specific Use:
Miter gears find specific applications where the requirement is to change the direction of rotation between intersecting shafts at a 90-degree angle. They are commonly used in power transmission systems, automotive differentials, mechanical clocks, robotics, printing machinery, woodworking tools, camera lenses, and other devices.
In summary, miter gears differ from other types of gears in terms of their conical shape, suitability for intersecting shafts at a 90-degree angle, ability to change the direction of rotation, capability for speed reduction or increase, compact design, and application-specific use. These unique characteristics make miter gears valuable in various mechanical systems where specific motion transmission requirements need to be met.
editor by CX 2023-10-11