Product Description
Excellent powder metallurgy parts metallic sintered parts
We could offer various powder metallurgy parts including iron based and copper based with top quality and cheapest price, please only send the drawing or sample to us, we will according to customer’s requirement to make it. if you are interested in our product, please do not hesitate to contact us, we would like to offer the top quality and best service for you. thank you!
How do We Work with Our Clients
1. For a design expert or a big company with your own engineering team: we prefer to receive a fully RFQ pack from you including drawing, 3D model, quantity, pictures;
2. For a start-up company owner or green hand for engineering: just send an idea that you want to try, you don’t even need to know what casting is;
3. Our sales will reply you within 24 hours to confirm further details and give the estimated quote time;
4. Our engineering team will evaluate your inquiry and provide our offer within next 1~3 working days.
5. We can arrange a technical communication meeting with you and our engineers together anytime if required.
| Place of origin: | Jangsu,China |
| Type: | Powder metallurgy sintering |
| Spare parts type: | Powder metallurgy parts |
| Machinery Test report: | Provided |
| Material: | Iron,stainless,steel,copper |
| Key selling points: | Quality assurance |
| Mould type: | Tungsten steel |
| Material standard: | MPIF 35,DIN 3571,JIS Z 2550 |
| Application: | Small home appliances,Lockset,Electric tool, automobile, |
| Brand Name: | OEM SERVICE |
| Plating: | Customized |
| After-sales Service: | Online support |
| Processing: | Powder Metallurgr,CNC Machining |
| Powder Metallurgr: | High frequency quenching, oil immersion |
| Quality Control: | 100% inspection |
The Advantage of Powder Metallurgy Process
1. Cost effective
The final products can be compacted with powder metallurgy method ,and no need or can shorten the processing of machine .It can save material greatly and reduce the production cost .
2. Complex shapes
Powder metallurgy allows to obtain complex shapes directly from the compacting tooling ,without any machining operation ,like teeth ,splines ,profiles ,frontal geometries etc.
3. High precision
Achievable tolerances in the perpendicular direction of compacting are typically IT 8-9 as sintered,improvable up to IT 5-7 after sizing .Additional machining operations can improve the precision .
4. Self-lubrication
The interconnected porosity of the material can be filled with oils ,obtaining then a self-lubricating bearing :the oil provides constant lubrication between bearing and shaft ,and the system does not need any additional external lubricant .
5. Green technology
The manufacturing process of sintered components is certified as ecological ,because the material waste is very low ,the product is recyclable ,and the energy efficiency is good because the material is not molten.
FAQ
Q1: What is the type of payment?
A: Usually you should prepay 50% of the total amount. The balance should be pay off before shipment.
Q2: How to guarantee the high quality?
A: 100% inspection. We have Carl Zeiss high-precision testing equipment and testing department to make sure every product of size,appearance and pressure test are good.
Q3: How long will you give me the reply?
A: we will contact you in 12 hours as soon as we can.
Q4. How about your delivery time?
A: Generally, it will take 25 to 35 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order. and if the item was non standard, we have to consider extra 10-15days for tooling/mould made.
Q5. Can you produce according to the samples or drawings?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6: How about tooling Charge?
A: Tooling charge only charge once when first order, all future orders would not charge again even tooling repair or under maintance.
Q7: What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.
Q8: How do you make our business long-term and good relationship?
A: 1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, as Required |
|---|---|
| Hardness: | as Required |
| Gear Position: | as Required |
| Manufacturing Method: | Powder Metallurgy |
| Toothed Portion Shape: | as Required |
| Material: | as Required |
| Customization: |
Available
| Customized Request |
|---|
How do miter gears handle changes in direction and torque transmission?
Miter gears are specifically designed to handle changes in direction and torque transmission efficiently. Here’s an explanation of how they accomplish this:
1. Right Angle Transmission:
Miter gears are primarily used to transmit rotational motion at a 90-degree angle. When two miter gears with intersecting shafts are meshed together, they allow the input and output shafts to be positioned perpendicular to each other. This right angle transmission capability enables changes in direction within a compact space.
2. Interlocking Tooth Design:
Miter gears have teeth that are cut at a specific angle to match the gear’s cone shape. When two miter gears mesh, their teeth interlock and transfer torque between the gears. The interlocking tooth design ensures a smooth and efficient torque transmission, minimizing power loss and maximizing mechanical efficiency.
3. Bevel Gear Configuration:
Miter gears belong to the bevel gear family, which includes straight bevel gears and spiral bevel gears. Straight bevel gears have straight-cut teeth and are suitable for applications with moderate torque and speed requirements. Spiral bevel gears have curved teeth that gradually engage, providing higher torque capacity and smoother operation. The choice between straight and spiral bevel gears depends on the specific application’s torque and performance requirements.
4. Meshing Alignment:
Proper alignment of miter gears is crucial for efficient torque transmission and smooth operation. The gears must be precisely positioned and aligned to ensure accurate meshing of the teeth. This alignment is typically achieved using precision machining and assembly techniques to maintain the desired gear contact pattern and tooth engagement.
5. Load Distribution:
When torque is transmitted through miter gears, the load is distributed across multiple teeth rather than concentrated on a single tooth. This load distribution helps to minimize tooth wear, reduce stress concentrations, and increase the overall load-carrying capacity of the gears.
6. Lubrication:
Proper lubrication is essential for the smooth operation and longevity of miter gears. Lubricants reduce friction and wear between the gear teeth, ensuring efficient torque transmission and minimizing heat generation. The type and method of lubrication depend on the specific application and operating conditions.
7. Backlash Control:
Backlash refers to the slight clearance between the mating teeth of gears. Miter gears can be designed with specific tooth profiles and manufacturing techniques to control backlash and minimize any unwanted movement or play. This helps maintain accuracy and precision in direction and torque transmission.
In summary, miter gears handle changes in direction and torque transmission through their right angle transmission capability, interlocking tooth design, bevel gear configuration, precise meshing alignment, load distribution across teeth, proper lubrication, and backlash control. These features make miter gears an effective choice for applications that require efficient and reliable direction and torque transmission.
Can you provide examples of machinery that utilize miter gears?
Miter gears find application in various machinery and mechanical systems. Here are some examples of machinery that utilize miter gears:
1. Power Tools:
Miter saws and compound miter saws commonly use miter gears to transmit power at a 90-degree angle, allowing for precise cutting angles and bevels.
2. Robotics:
Miter gears are frequently used in robotic systems to transmit motion between joints and enable accurate movement and positioning.
3. Automotive Systems:
Miter gears are employed in automotive applications such as differentials, steering systems, and transfer cases to transmit power and change drive direction.
4. Printing Machinery:
Miter gears are utilized in printing presses to transfer power and change the orientation of rotating cylinders, enabling proper paper feeding and print registration.
5. Aerospace Systems:
Miter gears are found in aerospace applications like aircraft landing gear systems, where they are used to transmit power and change the direction of motion.
6. Medical Devices:
Medical equipment, such as surgical robots and imaging devices, may incorporate miter gears to achieve compact designs and precise motion transmission.
7. Industrial Machinery:
Miter gears are used in various industrial machinery, including conveyors, packaging equipment, and assembly line systems, to change the direction of motion and transmit power efficiently.
8. Construction Equipment:
Construction machinery, such as excavators and cranes, may employ miter gears in their rotating mechanisms to transmit power and change the direction of motion.
9. Marine Systems:
Miter gears are utilized in marine applications like propulsion systems and steering mechanisms to transmit power and change the direction of rotation.
10. HVAC Systems:
Heating, ventilation, and air conditioning (HVAC) systems may incorporate miter gears in their fan assemblies to change the direction of rotation and transmit power efficiently.
These are just a few examples of machinery that utilize miter gears. The versatility and space-saving characteristics of miter gears make them suitable for a wide range of applications across various industries.
What are miter gears and how are they used?
Miter gears are a type of bevel gears that have equal numbers of teeth and are used to transmit motion and power between intersecting shafts. Here’s a detailed explanation:
1. Gear Design:
Miter gears have a conical shape with teeth cut at an angle of 90 degrees to the gear’s face. The teeth are cut in a straight manner, similar to spur gears, but instead of being parallel to the gear’s axis, they are cut at a right angle to transmit motion between intersecting shafts.
2. Intersecting Shafts:
Miter gears are primarily used to transmit power and motion between two shafts that intersect at a 90-degree angle. The gear’s conical shape allows the teeth to mesh correctly when the shafts are perpendicular to each other.
3. Change of Shaft Direction:
Miter gears are commonly used to change the direction of rotation between intersecting shafts. By meshing the teeth of two miter gears, the input shaft’s rotational motion can be transferred to the output shaft at a 90-degree angle, effectively changing the direction of rotation.
4. Speed Reduction or Increase:
Depending on the arrangement of the miter gears, they can be used to achieve speed reduction or speed increase. By using different numbers of teeth on the miter gears or combining them with other gears, such as spur gears, the rotational speed can be adjusted to match the desired output speed.
5. Compact Design:
Miter gears are known for their compact design, making them suitable for applications where space is limited. The intersecting shafts and the conical shape of the gears allow for efficient power transmission while occupying a small footprint.
6. Applications:
Miter gears find applications in various industries and devices, including:
- Power transmission systems
- Automotive differentials
- Mechanical clocks
- Robotics
- Printing machinery
- Woodworking tools
- Camera lenses
In summary, miter gears are bevel gears with equal numbers of teeth that are used to transmit motion and power between intersecting shafts at a 90-degree angle. They are commonly employed to change the direction of rotation, achieve speed reduction or increase, and maintain a compact design in various mechanical systems.
editor by CX 2023-12-04